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Repurposed IBC Products

Not every IBC tote goes back into industrial service. We give retired containers a creative second life by transforming them into practical products for homes, farms, schools, and businesses.

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Close-up of IBC totes with 1000L markings

Repurposed IBC Products

Why Repurpose?

Zero Waste, Maximum Value

An IBC tote is an engineering marvel: a high-density polyethylene bottle encased in a galvanized steel cage mounted on a forklift-ready pallet. When a tote reaches the end of its useful life as a liquid container, all three components are still structurally sound and weatherproof. Throwing it in a landfill wastes roughly 60 pounds of steel, 40 pounds of HDPE, and 30 pounds of hardwood.

Our repurposed product line keeps these materials in service for years or even decades longer. Every repurposed IBC product we sell is hand-built at our Elk Grove Village facility by technicians who understand the material properties and structural limits of each component. We do not just cut a hole in a tote and call it done; we engineer each conversion for durability, safety, and real-world usability.

Repurposing is also the most environmentally responsible option for totes that are no longer suitable for liquid storage. While recycling (grinding the HDPE and melting the steel) recovers the raw materials, it consumes significant energy in the process. Repurposing preserves the embodied energy and manufacturing value of the finished product, extending its useful life by 10 to 20 years with minimal additional energy input.

By the Numbers

~130 lbs
Material saved per tote repurposed
85%
Of original tote used in each product
15+ yrs
Expected outdoor lifespan
100%
Recyclable at end of second life
92%
Less energy than recycling raw materials
500+
Repurposed products built per year
Our Repurposed Line

15 Products Built from Retired IBC Totes

Each product is individually fabricated at our Elk Grove Village facility. Lead times are typically 5 to 10 business days depending on complexity and current order volume.

01

Rain Barrel

Easy

Our IBC rain barrels are built from cleaned Grade B or Grade C totes that have been cut, fitted with a screened inlet on top to catch debris and mosquitoes, and equipped with a standard garden-hose spigot near the bottom. The original 2" butterfly valve is retained as a high-flow drain for rapid emptying. We wrap the exterior in UV-resistant agricultural shade cloth or paint-grade exterior coating to block sunlight and prevent algae growth inside the translucent HDPE bottle. Each barrel holds 275 gallons of rainwater, enough to irrigate a large residential garden for two weeks without municipal water. The steel cage provides structural support and stackability, and the pallet base keeps the unit off the ground for gravity-fed drip irrigation systems. A standard residential downspout diverter kit is included to connect the rain barrel to your gutter system without cutting the downspout.

Materials List

  • Grade B or C IBC tote
  • Mesh screen filter
  • Garden hose spigot
  • UV shade cloth or exterior paint
  • Downspout diverter kit
  • Silicone sealant

Environmental Impact

Saves approximately 33,000 gallons of municipal water per year for an average garden. Reduces stormwater runoff and erosion. Keeps 130 lbs of material out of the landfill.

02

Raised Garden Bed

Easy

We remove the top third of the IBC tote bottle and cut the steel cage to create an open-top planter that stands at a comfortable 18-inch working height. The HDPE bottle is perforated along the bottom for drainage, and we line the interior with landscape fabric to retain soil while allowing water to escape. The galvanized steel cage acts as a rigid frame that will not bow or rot like traditional wood raised beds. Each unit provides approximately 20 square feet of growing area, enough for a serious kitchen garden with tomatoes, peppers, herbs, and leafy greens. They are perfect for urban farms, school gardens, restaurant herb patches, and community growing programs. The HDPE material is food-safe and will not leach chemicals into the soil. We can deliver them with or without organic garden soil and compost fill.

Materials List

  • Grade C IBC tote
  • Landscape fabric
  • Drainage gravel (2" layer)
  • Organic garden soil and compost
  • Angle grinder (for cage cutting)
  • Cable ties

Environmental Impact

Produces 50-100 lbs of fresh vegetables per season. Eliminates need for pressure-treated lumber that can leach arsenic and chromium. Lasts 15+ years without rotting.

03

Composting System

Moderate

Our IBC composting system uses a two-tote design: one tote serves as the active composting chamber and the second collects finished compost and leachate. We cut a large access door into the side of the upper tote and drill ventilation holes in a pattern that promotes aerobic decomposition. A perforated false floor separates the composting material from the liquid collection zone below. The 6" lid opening on top accepts kitchen scraps, yard waste, and cardboard. The bottom valve lets you drain nutrient-rich compost tea directly into a watering can. Because the cage holds the bottle rigid, the system is structurally sound even when fully loaded with wet organic material. The galvanized cage resists the acidic leachate that composting produces. Single-tote models are also available for smaller households. The two-tote system processes approximately 500 lbs of organic waste per month.

Materials List

  • 2 Grade C IBC totes (or 1 for single system)
  • Perforated HDPE sheet (false floor)
  • Ventilation drill bit set
  • Hinges and latch for access door
  • Mesh screen for vent holes
  • Compost thermometer

Environmental Impact

Diverts 3-6 tons of organic waste from landfill per year. Eliminates methane emissions from anaerobic landfill decomposition. Produces 1-2 cubic yards of premium compost annually.

04

Aquaponics Tank

Advanced

IBC totes are the backbone of DIY and commercial aquaponics systems worldwide, and we prepare them specifically for this use. The bottom two-thirds of the tote becomes the fish tank (approximately 180 gallons), while the top third is inverted and mounted above as the grow bed (approximately 90 gallons of grow media capacity). We install a bell siphon in the grow bed, plumb the pump return line from the fish tank, and seal all connections with food-safe silicone. The HDPE bottle is safe for fish and plants and does not leach chemicals into the water. The steel cage ensures the tank will not bulge or deform under 1,500+ pounds of water pressure. We offer complete plug-and-play kits that include the submersible pump (400 GPH), expanded clay grow media, bell siphon assembly, plumbing fittings, and detailed instruction manual. Popular species raised in our tanks include tilapia, catfish, bluegill, goldfish, and ornamental koi. Lettuce, basil, tomatoes, and peppers grow exceptionally well in the grow bed.

Materials List

  • Grade B or C IBC tote (food-grade preferred)
  • Submersible pump (400 GPH)
  • Expanded clay aggregate (grow media)
  • Bell siphon assembly
  • PVC plumbing fittings
  • Food-safe silicone sealant
  • Fish (tilapia starter kit optional)

Environmental Impact

Produces 50-100 lbs of fish and 200+ lbs of vegetables per year in a 13 sq ft footprint. Uses 90% less water than traditional gardening. Zero chemical fertilizers required.

05

Emergency Water Storage

Easy

A single IBC tote holds 275 gallons of potable water, enough for a family of four for approximately 35 days at the recommended one gallon per person per day for drinking and sanitation. We prepare emergency water storage totes by triple-rinsing food-grade bottles, installing a new vented lid cap with a fine-mesh screen, and adding a stainless-steel spigot adapter for easy dispensing. The totes are delivered on intact pallets so they can be positioned by forklift or pallet jack and stored in a garage, basement, or outbuilding. We recommend treating stored water with unscented household bleach at 8 drops per gallon and rotating the supply every 6 to 12 months. For rural properties and disaster preparedness, we also offer multi-tote manifold kits that connect two or more totes in series for 550 to 1,100 gallons of reserve capacity. Each manifold connection uses food-grade stainless-steel fittings and includes shut-off valves for isolating individual totes.

Materials List

  • Food-grade IBC tote (Rebottled or Grade A)
  • Stainless steel spigot adapter
  • Vented lid cap with mesh screen
  • Water treatment tablets or bleach
  • Multi-tote manifold kit (optional)
  • Water test strips

Environmental Impact

Provides 35 days of water independence for a family of 4. Critical for disaster preparedness in areas prone to hurricanes, earthquakes, or infrastructure failures.

06

Dog Wash Station

Moderate

Groomers, kennels, and dog-loving homeowners use our IBC dog wash stations to create a contained, easy-to-clean bathing area for pets of all sizes. We cut a walk-in door into one side of the tote at ground level, install a non-slip rubber mat on the floor, and plumb a drain fitting through the bottom to a standard garden hose or PVC pipe. The walls of the HDPE bottle contain splashing water, and the steel cage prevents the enclosure from tipping even with a large, energetic dog inside. An optional overhead shower ring with a handheld sprayer attachment makes rinsing simple. The entire unit can be pressure-washed clean in minutes. We build them in single-door and double-door configurations, and we can add a ramp for senior or mobility-impaired dogs. The non-slip mat is removable for cleaning, and the drain has a built-in hair trap to prevent clogging.

Materials List

  • Grade B or C IBC tote
  • Non-slip rubber mat
  • 2" PVC drain fitting with hair trap
  • Garden hose connector
  • Hinges and latch for door
  • Shower ring and handheld sprayer (optional)
  • Dog ramp (optional)

Environmental Impact

Reduces water waste by containing splash. Keeps muddy dog-washing mess out of your bathroom. HDPE is mold-resistant and does not absorb odors.

07

Outdoor Shower

Moderate

Our IBC outdoor shower converts a retired tote into a private, enclosed shower stall for backyard use, pool areas, campgrounds, and beach properties. We cut the bottle to create a 6-foot-tall enclosure with a doorway, install a weatherproof shower head assembly through the top, and plumb the drain through the pallet base. The steel cage frame supports a curtain rail or solid door panel for privacy. The HDPE walls are waterproof, mold-resistant, and easy to clean with a quick spray-down. We offer solar-heated water bag options for off-grid locations where no hot water supply is available. The solar bag hangs above the cage and gravity-feeds warm water through the shower head. Connected models plumb directly to your outdoor faucet with a standard garden hose and include a mixing valve for temperature control.

Materials List

  • Grade B or C IBC tote
  • Shower head and plumbing assembly
  • PVC drain fitting
  • Privacy curtain or door panel
  • Curtain rail hardware
  • Solar water heating bag (optional)
  • Garden hose mixing valve (optional)

Environmental Impact

Provides convenient outdoor hygiene without expensive permanent construction. Ideal for pool areas, reducing chlorine tracked into home. 100% reusable materials.

08

Fish Pond / Water Feature

Moderate

Transform an IBC tote into a beautiful backyard fish pond or water feature. We cut the top off the bottle to create a 275-gallon open-top pond, trim the cage to frame the water surface decoratively, and install a recirculating pump with a waterfall or fountain attachment. The HDPE bottle is fish-safe and UV-resistant when properly coated. We paint the interior with a non-toxic pond liner paint in black or dark green to create a natural appearance and reduce algae growth from light penetration. The steel cage can be wrapped in river stone, stacked fieldstone, or wood planking to create a rustic natural look that blends with your landscape. Suitable for goldfish, koi (small varieties), and aquatic plants. We include a small biological filter and fountain pump with every pond build. The pallet base provides a level platform and elevates the pond for comfortable viewing.

Materials List

  • Grade C IBC tote
  • Recirculating pump (200-400 GPH)
  • Biological filter media
  • Fountain or waterfall attachment
  • Non-toxic pond liner paint
  • Decorative stone or wood cladding
  • Aquatic plants and fish (optional)

Environmental Impact

Creates habitat for fish and beneficial insects. Provides a relaxing water feature at a fraction of the cost of a traditional pond installation (which can cost $3,000-$10,000).

09

Chicken Coop / Small Animal Shelter

Advanced

Our IBC chicken coop conversion provides a weatherproof, predator-resistant shelter for 4 to 6 backyard chickens. We cut access doors on two sides for bird entry and egg collection, install perch bars across the interior, and mount nesting boxes along one wall. Ventilation windows with hardware cloth screens are cut into the upper walls to provide airflow while keeping predators out. The steel cage frame supports an attached outdoor run made from welded wire mesh panels, giving the birds a safe space to forage during the day. The HDPE material is easy to clean with a hose, resists rot and pests, and does not harbor mites like wooden coops. The pallet base elevates the coop off the ground, which improves ventilation, keeps the floor dry, and prevents rodents from nesting underneath. We offer models with hinged rooflines for easy interior access during cleaning.

Materials List

  • Grade C IBC tote
  • Hardware cloth (1/2" mesh)
  • Perch bars (wooden dowels, 1.5" diameter)
  • Nesting box dividers
  • Hinges and latches for doors
  • Welded wire mesh panels for outdoor run
  • Roofing material for rain protection

Environmental Impact

Houses 4-6 chickens producing 4-5 eggs per day. Reduces food waste (chickens eat kitchen scraps). Provides natural pest control and fertilizer for the garden.

10

Firewood Storage Rack

Easy

The steel cage from a retired IBC tote makes an exceptional firewood storage rack. We remove the HDPE bottle entirely, cut the cage to the desired height (full height holds approximately one cord of firewood; half-height holds a half cord), and weld reinforcing bars across the bottom to create a sturdy base. The galvanized steel resists rust for decades without painting or treatment. The open grid design allows complete air circulation around the wood stack, promoting proper seasoning. Four-way pallet entry means you can reposition the loaded rack with a forklift if needed. We offer optional corrugated metal roof panels that attach to the top of the cage frame to keep rain and snow off the wood pile while maintaining side ventilation. The standard 48" x 40" footprint fits neatly against a garage wall or along a fence line.

Materials List

  • Grade C IBC tote (cage and pallet only)
  • Angle grinder (for height adjustment)
  • Reinforcing steel bars for base
  • Corrugated metal roof panel (optional)
  • Self-tapping screws for roof attachment

Environmental Impact

Keeps firewood organized, elevated, and dry. Extends the life of the galvanized steel cage for another 15-20 years. Costs a fraction of purpose-built firewood racks ($200-$500).

11

Greenhouse / Cold Frame

Moderate

We convert IBC totes into compact greenhouses and cold frames for extending the growing season in northern climates. The steel cage provides a rigid frame that supports clear greenhouse plastic sheeting or polycarbonate panels on all four sides and the top. We remove the HDPE bottle and replace it with the glazing material, creating a walk-in greenhouse with approximately 13 square feet of growing space and 6+ feet of interior headroom (using a 330-gallon cage). A hinged door on one side provides access, and adjustable roof vents prevent overheating on sunny days. The pallet base acts as the floor frame and can be fitted with gravel, pavers, or a wood deck for a clean walking surface. For cold frames, we cut the cage to half height and hinge a polycarbonate lid on top for growing seedlings and cold-hardy greens through the winter. Optional drip irrigation and grow lighting kits are available for year-round production.

Materials List

  • Grade C IBC tote (cage and pallet)
  • 6-mil greenhouse plastic or polycarbonate panels
  • Hinges for door and roof vents
  • Zip ties and clamps for glazing attachment
  • Shade cloth (optional for summer)
  • Drip irrigation kit (optional)
  • Grow light kit (optional)

Environmental Impact

Extends growing season by 4-8 weeks in spring and fall. Protects seedlings from frost. Enables year-round herb and lettuce production. Uses 100% recycled structural materials.

12

Vermicomposting System

Moderate

Vermicomposting (worm composting) is one of the most efficient ways to convert kitchen scraps into premium soil amendment, and an IBC tote provides the ideal controlled environment for a large-scale worm bin. We divide the tote horizontally into three zones: a lower liquid collection chamber with the original drain valve for harvesting worm tea, a middle vermicomposting zone with a perforated floor and bedding material, and an upper feeding zone where fresh scraps are added. The HDPE bottle maintains consistent moisture levels and the steel cage prevents deformation. Our system supports 2,000 to 5,000 red wiggler worms and can process 5 to 10 pounds of food waste per week. We include a starter population of 1,000 red wigglers, coconut coir bedding, and a detailed care guide with feeding instructions. The enclosed design keeps odors contained, prevents pest access, and works equally well indoors (in a garage or basement) or outdoors in a sheltered location.

Materials List

  • Grade C IBC tote
  • Perforated HDPE partition
  • Coconut coir bedding
  • Red wiggler worms (1,000 starter)
  • Mesh screens for ventilation
  • Moisture meter
  • Harvesting screen

Environmental Impact

Processes 250-500 lbs of food waste per year. Produces 100+ lbs of premium vermicompost (worth $2-5/lb retail). Worm tea is a potent liquid fertilizer.

13

Portable Fuel Station

Advanced

For farms, construction sites, and fleet operations that need on-site fuel storage, we convert IBC totes into portable fuel dispensing stations. The tote is fitted with a hand-crank or electric transfer pump, a fuel-compatible hose assembly with an automatic shut-off nozzle, a fuel filter, and a mechanical or digital flow meter for tracking consumption. All gaskets are upgraded to Viton (FKM) for fuel compatibility, and the vent cap includes a flame arrestor for safety. The pallet base allows the entire station to be repositioned with a forklift as needed. Our builds comply with NFPA 30 and OSHA requirements for portable fuel storage under 660 gallons. We include a spill containment tray, fire extinguisher bracket, and grounding cable with every fuel station build. NOTE: IBC totes are suitable for diesel fuel, biodiesel, and kerosene. They are NOT recommended for gasoline due to HDPE permeability concerns at high vapor pressures. Check local fire codes before installing.

Materials List

  • Grade A or B IBC tote
  • Rotary hand pump or 12V electric pump
  • Fuel-compatible hose (XLPE or Teflon-lined)
  • Auto shut-off nozzle
  • Fuel filter (10 micron)
  • Mechanical flow meter
  • Viton gaskets for all connections
  • Flame arrestor vent cap
  • Grounding cable and clamp
  • Spill containment tray

Environmental Impact

Eliminates trips to the fuel station for farm and fleet operations. On-site fuel tracking reduces waste and unauthorized use. 275-gallon capacity covers approximately 4,000 miles of diesel truck operation.

14

Portable Mixing / Batch Tank

Advanced

Manufacturers, contractors, and farmers who need to mix, dilute, or batch-blend liquids on site use our IBC mixing tanks as portable, affordable alternatives to stainless steel process tanks. We install a top-entry mixer through the 6" lid opening, add graduation markings on the exterior of the bottle in gallons and liters for accurate batching, and upgrade the valve to a 2" ball valve for precise dispensing control. Optional accessories include a secondary bottom outlet for simultaneous fill and drain operations, a sight glass level gauge, and a calibrated dosing pump for adding concentrated ingredients. The steel cage supports the mixer motor without additional bracing, and the pallet base allows the entire system to be moved with a forklift between work areas. Common uses include mixing cleaning solutions, diluting agricultural chemicals, blending paints and coatings, and preparing food-grade solutions. For chemical mixing, all wetted parts are upgraded to chemical-compatible materials based on your specific product.

Materials List

  • Grade A or B IBC tote
  • Top-entry mixer (electric or pneumatic)
  • Graduated scale markings kit
  • 2" ball valve upgrade
  • Sight glass level gauge (optional)
  • Dosing pump (optional)
  • Secondary outlet fitting (optional)

Environmental Impact

Replaces stainless steel mixing tanks costing $3,000-$8,000. Fully portable and repositionable. Produces consistent, measurable batches.

15

Rainwater Harvesting System

Advanced

While our single rain barrel collects water from one downspout, our full rainwater harvesting system connects multiple IBC totes in series to capture, store, filter, and distribute rainwater for whole-property irrigation, livestock watering, or even (with proper filtration and treatment) non-potable household use. A typical system includes 2 to 4 IBC totes connected by 2" manifold pipes with isolation valves between each tote, a first-flush diverter that discards the initial dirty runoff from the roof, a sediment filter at the inlet, and a distribution pump that delivers water at 40-60 PSI to irrigation zones, garden hoses, or livestock waterers. Each 275-gallon tote captures the runoff from approximately 170 square feet of roof during a 1-inch rain event. A 4-tote system (1,100 gallons) can capture the entire runoff from an 680-square-foot roof section in a moderate storm. We design and install complete systems customized to your roof area, rainfall patterns, and water usage needs. Every system includes a winterization kit for cold-climate installations that includes drain-down valves and insulated pipe wrap.

Materials List

  • 2-4 IBC totes (Grade B or C)
  • 2" PVC manifold pipe and fittings
  • Isolation ball valves (one per tote)
  • First-flush diverter
  • Sediment filter (100 micron)
  • Distribution pump (1/2 HP, 40-60 PSI)
  • Pressure tank (optional for constant pressure)
  • Downspout diverter kits
  • Winterization kit (drain-down valves, pipe insulation)

Environmental Impact

Captures 30,000-60,000 gallons of rainwater per year depending on roof area and rainfall. Reduces municipal water bills by 30-50% for irrigation. Reduces stormwater runoff and local flooding.

Community Impact

Community Projects & Partnerships

Our repurposed IBC products are making a difference in communities across the Chicagoland area and beyond. From school gardens to disaster relief water storage, these projects demonstrate the social and environmental value of giving retired industrial containers a second life.

School Garden Programs

Our raised garden beds and composting systems are popular with K-12 schools across the Chicagoland area. We offer discounted pricing for educational institutions and can deliver a complete classroom garden package: 4 raised beds, a composting system, a rain barrel, and a curriculum-aligned planting guide. Students learn about biology, ecology, nutrition, and sustainability through hands-on growing experience. We have partnered with schools in Elk Grove Village, Schaumburg, Arlington Heights, and Chicago Public Schools to build over 50 school gardens to date.

Community Garden Installations

Neighborhood organizations, churches, and housing authorities use our IBC raised beds to establish community gardens on vacant lots, parking areas, and rooftops where traditional in-ground gardening is not possible. The self-contained beds can be placed on any hard surface, require no excavation, and can be removed without leaving a trace if the property use changes. We offer bulk pricing for community garden projects of 10 or more beds and can provide delivery, soil fill, and basic setup assistance.

Urban Farm Infrastructure

Small-scale urban farmers use our aquaponics tanks, rainwater harvesting systems, and composting systems to build productive growing operations in limited urban spaces. A complete urban micro-farm built from 6 repurposed IBC totes can include 2 aquaponics systems (fish and vegetables), 1 composting system, 2 rain barrels, and 1 mixing tank for nutrient solutions. This configuration can produce 100+ lbs of fish, 400+ lbs of vegetables, and 2 cubic yards of compost per year on less than 200 square feet of space.

Disaster Relief & Emergency Prep

Municipal emergency management offices, fire departments, and community emergency response teams (CERTs) use our emergency water storage totes to pre-position potable water reserves at shelters, fire stations, and community centers. We offer special pricing for government and nonprofit emergency preparedness purchases, and we can deliver pre-filled, treated water storage totes that are ready to deploy immediately. Multi-tote manifold systems with distribution hoses allow a single storage location to serve hundreds of people during a water supply disruption.

Nonprofit & Church Projects

Food pantries, community kitchens, and church gardens use our repurposed IBC products to support their missions. Rain barrels reduce water costs for community gardens that supply fresh produce to food-insecure families. Composting systems turn food waste from community kitchens into garden soil, closing the loop. We donate repurposed products to qualifying nonprofit organizations through our Community Giveback program - contact us for details and eligibility.

Safety First

Repurposing Safety Guide

Repurposing IBC totes is rewarding and practical, but it requires awareness of material safety, structural limits, and local regulations. Follow these guidelines to ensure every project is safe for you, your family, and your community.

Know Your Prior Contents

NEVER repurpose an IBC tote without knowing what it previously held. Totes that contained hazardous chemicals, pesticides, or industrial solvents may retain residues that are dangerous for food-contact applications like rain barrels, garden beds, aquaponics, and emergency water storage. Always request documentation of prior contents. Our food-grade and rebottled totes come with verified prior-content documentation.

Food-Grade vs Non-Food-Grade

For any project where the tote will contact water or food products (rain barrels, emergency water, aquaponics, garden beds), use ONLY food-grade or rebottled IBC totes. Non-food-grade totes may have held chemicals that are not safe for food-contact use, even after thorough cleaning. Look for the FDA 21 CFR 177.1520 compliance marking on food-grade bottles.

UV Protection

HDPE degrades in direct sunlight. Any repurposed tote used outdoors must be covered with UV-resistant material, painted with UV-blocking exterior paint, or wrapped in shade cloth. Unprotected HDPE becomes brittle and cracks within 12 to 18 months of outdoor exposure. Cracked bottles can fail suddenly, releasing hundreds of gallons of water without warning.

Structural Integrity

Before repurposing, inspect the bottle for cracks, the cage for broken welds, and the pallet for rot or damage. A compromised cage cannot safely support the weight of water (over 2,000 lbs for a full 275-gallon tote). Never stack a filled repurposed tote on top of another container unless the cage and pallet are in Grade A or Grade B condition.

Water Treatment

Stored water becomes stagnant and can grow bacteria, algae, and mosquito larvae if not properly treated and maintained. For emergency water storage, treat with 8 drops of unscented household bleach per gallon (or use EPA-approved water treatment tablets). For rain barrels, install a mesh screen over the inlet to prevent mosquitoes, and add a small amount of mosquito-control Bt (Bacillus thuringiensis) granules if larvae are observed.

Cutting and Fabrication Safety

Cutting HDPE and galvanized steel produces sharp edges, hot sparks, and zinc fume. Always wear safety glasses, heavy-duty gloves, and hearing protection when cutting. Use a respirator when cutting or grinding galvanized steel to avoid zinc fume inhalation. Deburr all cut edges with a file or sandpaper to prevent cuts. If welding the steel cage, work in a well-ventilated area and use a welding respirator rated for zinc oxide fumes.

Weight and Placement

A full 275-gallon IBC weighs over 2,400 lbs. Place repurposed totes on a level surface capable of supporting this weight. Concrete pads, compacted gravel, or reinforced decking are appropriate. Do not place a full tote on a residential deck without verifying the deck's load capacity with a structural engineer. Soft ground will cause the pallet to sink and the tote to tilt, creating a tipping hazard.

Local Codes and Regulations

Check your local building codes, HOA rules, and zoning regulations before installing repurposed IBC products. Some municipalities restrict rainwater collection, regulate outdoor structures over a certain height, or require permits for composting systems. Fuel storage installations must comply with NFPA 30 and local fire codes. Chicken coops may require permits and have setback requirements from property lines.

Custom Repurposing Requests

The 15 products listed above are our most popular builds, but they are not the only possibilities. Customers have asked us to create livestock watering troughs, chemical mixing stations, portable hand-wash stands, hydroponic towers, ice bath plunge pools, party beverage coolers, and even DJ booths from IBC totes. If you can sketch it, we can probably build it.

Custom builds start with a consultation where we discuss your intended use, environment, and budget. We then provide a sketch and quote. Most custom projects are completed within two to three weeks and can be shipped or picked up at our facility at 2645 American Ln, Elk Grove Village, IL 60007.

DIY Support

Prefer to build it yourself? We sell cleaned, inspected IBC totes specifically for DIY repurposing projects at our lowest Grade C pricing. We can also sell just the cage and pallet (bottle removed) or just the bottle (cage removed) if your project only needs one component. We are happy to share advice on cutting techniques, material compatibility, and project planning at no charge.

Ordering Information

How to Order Repurposed Products

01

Choose Your Product

Select from our 15 standard builds or describe your custom project. We will confirm feasibility and provide options for materials and configuration.

02

Get a Quote

We price each build based on the base tote grade, modification complexity, and any add-on features you select. Quotes are provided within 24 hours.

03

We Build It

Our fabrication team completes your product at our Elk Grove Village shop. Standard builds ship in 5-10 business days. Complex custom builds may take 2-3 weeks.

04

Pickup or Delivery

Pick up at our warehouse for free. Local delivery available throughout Chicagoland (within 50 miles of Elk Grove Village). Nationwide shipping via common carrier for all products. Freight quotes provided at time of order.

Bulk & Institutional Pricing

Schools, nonprofits, government agencies, and commercial operations ordering 5 or more repurposed products receive automatic volume discounts. Contact us for a custom quote that includes delivery, setup assistance, and any training your team needs to maintain the products.

1 - 4 unitsList price
5 - 9 units10% discount
10 - 24 units15% discount
25+ units20% discount + free delivery
DIY Reference

Project Difficulty Guide

If you are planning a DIY repurposing project, use this guide to understand what each difficulty level means in terms of tools, skills, and time investment.

Easy

Tools Required

Basic hand tools (drill, screwdriver, wrench), garden hose, silicone sealant

Skills Needed

No specialized skills required. Basic DIY experience helpful.

Estimated Time

2 - 4 hours

Projects at This Level

Rain Barrel, Raised Garden Bed, Emergency Water Storage, Firewood Rack

Moderate

Tools Required

Angle grinder with cut-off wheel, drill with hole saw bits, jigsaw, plumbing fittings

Skills Needed

Comfort with power tools. Basic plumbing and fabrication skills.

Estimated Time

4 - 8 hours

Projects at This Level

Composting System, Dog Wash Station, Outdoor Shower, Fish Pond, Greenhouse, Vermicompost

Advanced

Tools Required

Welding equipment (MIG/TIG), precision plumbing tools, electrical wiring tools, pump installation

Skills Needed

Welding, plumbing, and/or electrical skills. Understanding of fluid dynamics helpful.

Estimated Time

8 - 16+ hours

Projects at This Level

Aquaponics Tank, Chicken Coop, Fuel Station, Mixing Tank, Rainwater Harvesting System

Give an Old Tote a New Purpose

Whether you want a rain barrel for your backyard, a full aquaponics system for your school, or a portable fuel station for your farm, we will build it from a recycled IBC tote and deliver it to your door.